The production of 1792 Small Batch Bourbon Whiskey begins with the meticulous selection of grains. Utilizing a recipe that includes a significant proportion of rye, alongside traditional corn and malted barley, the mash bill is designed to impart a unique depth of flavor. The grains are milled and combined with water before undergoing a cooking process to convert starches into fermentable sugars. Yeast is added to initiate fermentation, where the magic unfolds as the sugars are transformed into alcohol. After fermentation, the resulting mash is distilled in traditional copper pot stills, a method that allows for greater control over the distillation process and preserves the nuanced flavors of the bourbon.
Once distilled, the spirit is aged in new American oak barrels, which impart vital characteristics to the whiskey. The bourbon matures for a minimum of eight years, allowing it to develop a rich color and a symphony of flavors. The warehouse's environment plays a crucial role, as temperature variations contribute to the interaction between the spirit and the wood. After aging, the bourbon is carefully selected for bottling, ensuring that only the finest barrels are chosen to create the signature profile of 1792 Small Batch.